Water and Sewage Treatment: Expertise Unlimited

Sean Moran, our Principal Engineer writes this occasional blog about his experiences. Our company (Expertise Limited) design, commission and troubleshoot Sewage, Industrial Effluent and Water Treatment Plant. We provide Process and Hydraulic Design, Staff Training, Review and Audit and Expert Witness Services.

Saturday, 13 December 2008

 

Clarifier Upgrade: Pharma ETP

Clarifier Upgrade: Pharmaceutical Effluent Treatment Plant
Clarifier with Chains
Originally uploaded by expertise.limited
We enhanced the performance of the final clarifier by fitting a stainless steel screen to the outlet.

As our screen was square, and the tank was not, this took a certain amount of effort, and plenty of mastic!

Fitting the screen in this way enhanced clarifier performance from peak concentrations of >5000 mg/l suspended solids to <100 mg/l!

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pH Dosing Kit: Pharma Effluent

pH Dosing Kit: Pharma Effluent
pH Dosing Kit
Originally uploaded by expertise.limited
This is the pH correction system, dosing up to 32% HCl and 20% NaOH by means of dosing pumps controlled by the yellow unit in the foreground.

Chemical storage is 2 No. 1000 L reconditioned IBCs.

Dosing lines are twin-wall for safety.

Chemical dosing operation is interlocked to feed pump operation via a feed from the inverter.

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Thursday, 18 September 2008

 

Publications

We have added some new content to the website, in the form of a collection of recent publications:
some book reviews, a water feature design manual, an article on packaged waste water treatment plant problems, and a literature review on PCB water treatment technologies.

Things are proceeding well in other areas, getting ready for the pharma. plant upgrade in November, and picking up a few new clients.

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Tuesday, 26 August 2008

 

Oily Sludges

So it turned out that the heating and aeration of the oily sludges as part of the test for aerobic degradation broke the emulsion, where all other attempts had failed. Investigations continue.

I got an interesting email from South Africa this week, prompted by my page on package plant failures.

Steve Nicol of Wastewater Watch in SA produces an amusing name and shame newsletter for those he considers to be rogue package plant manufacturers in his country.

Design is proceeding on the upgrading of the failing pharma effluent treatment plant. We should be on-site in October/November to carry out the work.

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Thursday, 19 June 2008

 

PCB sludges

Things not looking too promising for the experiment set up on Monday to test anaerobic digestion of PCB containing oily sludges in Manchester. No evidence of any gas generation as yet.

Awaiting the order for starting sampling work to establish the bast way forward for the pharma client.

Continuing to review "Elements of Environmental Chemistry". Can't see a thing wrong with it so far...

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Wednesday, 4 June 2008

 

Design Errors: Static Mixers

A quiet sort of a week in the main. Cyril continues his research into treatment of PCBs in groundwater. I have been engaged with the pharmaceutical client mentioned previously on here.

They have what must be one of the worst effluent treatment plants I have ever seen in terms of fundamental design flaws. One of the biggest of them was the use of static mixers to mix acid and coagulant with effluent, which was pumped by diaphragm pumps. This showed a fundamental misunderstanding of the nature of static mixers in the system designer. Static mixers blend fluids across the body of the mixer. If you feed them with a pulsating flow from a diaphragm pump, and an out-of synch. pulsating flow from a dosing pump, you end up with constantly varying degrees of mix in the outlet flow. The normal rule of sampling at least 10 pipe diameters downstream to get 95% degree of mix no longer applies. Your pH probe for example will see extreme variation in measures pH, and instead of gaining control to +/- 0.1pH units as you should from a system like this, you will be lucky to see +/- 0.5 pH units.

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