Water and Sewage Treatment: Expertise Unlimited

Sean Moran, our Principal Engineer writes this occasional blog about his experiences. Our company (Expertise Limited) design, commission and troubleshoot Sewage, Industrial Effluent and Water Treatment Plant. We provide Process and Hydraulic Design, Staff Training, Review and Audit and Expert Witness Services.

Saturday, 13 December 2008

 

Polymer Dosing: Pharma Effluent

Polymer Dosing: Pharma Effluent
Polymer Dosing
Originally uploaded by expertise.limited
This is the polymer dosing pump and storage tank, for dosing an aluminium based coagulant for colour removal.

We refitted the old polymer dosing pump to a reconditioned IBC, and new downpipe. We also replaced its outgoing line with new twinwall stock.

The polymer pump was rewired to the new control system and interlocked to feed pump operation from its inverter.

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Friday, 1 August 2008

 

Invest NI

We have been appointed for a second term as advisors to the Central Procurement Directive in Northern Ireland. Which is nice.

Emergency callout yesterday to problems on a groundwater treatment plant. Didn't take long to diagnose problems with a pressure sensor were inhibiting pump start.

No word back on the three tenders we have out, so had gone fishing. Was glad to be called away, it was hammering it down with rain, thunder and lightning...

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Thursday, 24 July 2008

 

Progress

My French student is leaving today, so the supply of free assistance to my regular clients has ended!

The digestion experiments on PCB containing oily sludge seemed to give gently promising results, at least at 35C, so we may investigate further.

No problems with the turning down of the duff ETP's flow rate, so the client now has a bid for doing what is required to control the remaining non-compliances.

An enquiry for a metals removal plant came in this week, looks interesting, but the enquirer wants a free visit to discuss the job up-front, which may be problematic. I always find one can tell a serious from a speculative enquiry by whether the client will pay to meet you.

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Wednesday, 16 July 2008

 

Troubleshooting and Experiments

Spent a long day yesterday troubleshooting problems with the duff effluent treatment plant for the pharma client previously discussed. Managed to solve his excessive flow to sewer by simply restricting air flow to his diaphragm pumps. The client had not thought of this because he was convinced that his effluent flow rate was around five times its actual value. Always good to check your assumptions. Couldn't get his pH correction system online, due to problems with an injection lance, but increasing the alum dose brought the pH into spec. anyway. Just the problems with COD, suspended solids and heavy metals to solve now.

Also had a call from the Environment Agency yesterday about a former client who has tried to solve his own problems with an undersized effluent treatment plant. Like a lot of inexpert clients with such problems, he had been duped by a succession of snake-oil salesmen into trying all sorts of quick fixes, none of which had worked. He only carried out the cheaper of my recommendations, as cheaply as possible, and now it seems he is likely to get prosecuted.

The morals are:

1. All the magic bugs, fat dissolvers, swimming-pool filters and chemical dosing in the world will not save you if your plant is not the right size, installed, operated and maintained correctly. If it is correctly designed, installed, operated and maintained, you will not need these things.

2. If you spend money on a consultant, follow his suggestions. Waving a report whose suggestions you did not implement at the EA will not save you from prosecution.

Experiments on PCB containing oily sludges are going OK, in the strict scientific sense. That is, we have no growth yet of either anaerobic or aerobic organisms on the stuff. Of course, from a practical point of view, this disappoints.

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Wednesday, 14 May 2008

 

Water: Science and Pseudoscience

I've decided to start a blog on the company website, covering things which interest me professionally.

I'm a Chemical Engineer and Environmental Scientist, working mainly in the field of Water Engineering, though I do also deal in more general environmental advice, mostly on behalf of a government funded scheme called Envirowise.

I used to work for water contractors who you will not now have heard of, because it is seemingly a rule in the water industry that companies have to change the name of their company from time to time, for a number of reasons. For good companies, this is usually something to do with the marketing department. For bad companies, the reasons may be less honourable. None of the people I used to work for went bust by bidding jobs at less than cost and then came back one month later as "(old company name) 2008 Limited", but this is far from uncommon in the industry.

I do quite a bit of work of packaged sewage treatment plants which are misbehaving, look after some groundwater treatment plants, and am also presently involved in something I do a bit of from time to time, water feature design. I am helping with the design of water features in the Parc1 development in Korea. Don't click on the link unless you have broadband, the graphic designers have gone nuts on the website.

I'm also interested in water quackery, and will post some stuff on this as I come across new examples.

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